LU-YH-17-6-BD Rubber recycling production line
| Brand | YH-17-6-BD |
| Number of units | 78 |
| Name | 1. Tire bead seat cutter 4 units 2. Wheel-to band cutter 3 units 3. Band –to-workpiece cutter 4 units 4. Hydraulic guillotine shears 1 unit 5. Hydraulic bead seat extruder 1 unit 6. Pneumatic elevators -4 units 7. Main abrasive machine 6 units 8. Vibration sieve – 6 units 9. Magnetic separator 12 units 10. Air separator 6 units. 11. Conveyors 18 units 12. Shredder -1 unit 13. Electric board 2 units 14. fine clearing screen -6 units 15. Tire bead seat extruder - 1 unit 16. Final fine fraction attritor-6 units |
| Not included in the set | All is included |
| Rated energy consumption | 500 kW. |
| Actual energy consumption | 355 kW |
| Main engine power | 43 kW |
| Water consumtpion | 200 L/day (cooling) |
| raw materials consumption | 25 000 kg/shift |
| Produces workpieces | 25 000 kg (36 delivery tracks. 65 kg/hr) |
| Crumb, % | 55 (0.5 - 1.0 mm) |
| Powder, % | 45 (0 - 0.5 мм) |
| Textile | removes |
| Metal | extracts |
| recycles pure rubber | recycles |
| Tires | recycles |
| tires and band containing textile and metal | recycles |
| Tires with metal | recycles |
| Tires diameter up to 4 meters | doesn't recycle |
| Productivity/shift | 18 tons |
| - hr | 2 tons |
| Shift (10 hrs) | 20 000 kg |
| Day (22 hrs) | 40 000 kg |
| - year | 12 000 tons |
| Extracts metal (shift) | Max-10 000 kg (depends on raw materials) |
| Extracts textile (shift) | Max 400 kg (depends on raw materials) |
| Consumption of raw materials | 15 000 kg/year |
| Diameter of the tires |
12 inches |
| Personnel | 20 |
| Engineer (master) | 1 |
| Skillfull workers | 4 |
| SHiftmen | 15 |
| Weigh of the equipment | 75 tons |
| The factory’s specialists for start and adjustment | Required |
| Training of personnel | required |
| For mounting of the foundation for equipment | Required |
| Weight of the equipment | 70 tons |
| Certification | Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia |
| Factory's guarantee | 1 year |
| Process losses, % | 0.5 |
| Production area without watrehouses | 1200 |
| Compulsory indoor installation | Preparation section, attrition section |
| Outdoor installation | SHredder may be installed outdoors |
| Time of mounting | 4 weeks |
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Foundation
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Is required for main attritors - 6 units, 1 shredder
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Factory start and adjustment specialists
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Desirably, but not compulsory
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Training of the personnel
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Desirably but not compulsory
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| License | USA |
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Transportation
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40 ft. containers – 6, 20 ft.container -2
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Manufacturing time
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60 days
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Shipping time
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66 days
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Manufacturing time
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90-120 days depending on destination
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Spare parts
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Are not included in the set.
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Wearing parts
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---abrasive shafts 8 units
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Service time -2 years (made in Japan)
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| Circular blades-4 pcs | Service time - 1 year |
| Chips crusher | Service time - 1 year |
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---Blades of tire bead seat cutter
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Service time -4 months
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---Tire bead seat extruder's drums
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Service time – 6 months (but it is possible to extend its service time and/or restore it
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---Replaceable sieves
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Time of service - 1 year
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Manufacturing process
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1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse |
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The resultant products (powder and crumbs) are used to produce by further processing as follows
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- raw reclaimed rubber
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-mats for sport grounds of 500 х 500 mm
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-filling seamless coatings
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-Foam rubber
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-Novotrack
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-baseplates for rails and railway furniture
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-Soles for slippers
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- sanitaryware gaskets
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- rugs for entrance doors and bathrooms
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additives for asphalt
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-Rubber blocks
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-EPDM granules
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-gasket and sealant for doors and windows
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-Tread strips for restoration of tires
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-Shock damper
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1.Attritors' zone
2. Large wheel recycling area
3. Transportation area
4. Small tires recycling area
5. Control board 6 shredder
7. "Turtle"
8. "Spider"
9. Air separator
10. Chips cutter
11. Band cutter
12. Metal extruder
13. Metal-cutting unit
14. Hydraulic shears
15. Hyraulic tire bead seat extruder