LU-YH-9-3-BD Rubber recycling production line
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Brand
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LU-YH-9-3-BD
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Number of units
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43
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Name
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1. Tire bead seat cutter -2 units
2. Tire-to-band cutter- 2units
3. Tire-to-workpieces cutter-3 units
4.Hydraulic guillotine shears
5. Hydraulic extruder of the tire bead seat
6. Tire fragments into workpieces cutting machine
7. Main attriting unit - 3 units
8. Vibration screen - 3 units
9. Magnet separator - 6 units
10. Air separator - 3 units
11. Conveyors - 9 units
12. Electric board- 2 units
13. Supplementary fine vibration sieve -6 units
14. Tire bead seat extractor - 1 unit
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Is not included in the set
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all is included
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Rated energy consumption
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396 kW
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Actual energy consumption
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174 kW
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Main engine power
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34 kW
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Water consumption
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150 liters/day (cooling)
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Raw materials consumption
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8200 kg/shift
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Produces workpieces
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8200 kg/shift ( 12 delivery truck tires, 65 kg .hr)
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Crumbs %
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55% (0.5 - 1.0 mm)
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Powder %
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45% (0 - 0.5 mm)
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textile
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removes
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Metal
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Extracts
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Recycles pure rubber
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Recycles
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Tires and bands containing textile
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Recycles
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Tires and bands containing textile and metal
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Recycles
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Tires containing metal
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Recycles
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Tires of diameter up to 2.5 m
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Doesn't recycle
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Productivity
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Depends on rubber contents in raw materials
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Productivity/shift
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6.3 tons
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- hr
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0.6 ton
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-shift (10 hrs)
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6300 kg/shift
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- daily (22 hrs)
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12 600 kg/day
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- year (300 days)
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3 700 tons
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-metal scrap extracted/shift
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Max -1 500 kg (depending on specifications of raw materials)
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-Textile extracted/shift
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Max -350 kg, depends on quality of raw materials
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Raw materials consumption
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4 900 tons/year
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Diameter of recycled tires
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from 12 inches to 2.5 m
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Operation mode
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300 days/year, 22 hrs/day
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Personnel, one shift
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12
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Skillful workers
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2 persons
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Shiftmen
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8 persons
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Foreman (engineer)
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1
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The shop is divided into sections. Number of Personnel for each section
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2 sections
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---Attritors section
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3 persons
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---Tires (up to 24 inches) preparation section
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6 persons
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Foreman (engineer) – total process control
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1 person
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Weight of the equipment
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45 tons
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Certification
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Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech, Israel, Russia
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Factory warranty
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1 year
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Technical losses, %
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0,001% of the raw materials weight
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Production area without warehouses
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700 m2
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It must be installed indoors
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---Preparation section ---attrition section
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Outdoor installation
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Shredder can be installed indoors
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mounting
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6 weeks
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Fractions are controlled by replacement of sieves
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6 fractions simultaneously
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Foundation
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Is required for main attritors - 4
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Factory start and adjustment specialists
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Desirably, but not compulsory
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Training of the personnel
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Desirably but not compulsory
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License
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USA
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Transportation
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40 ft. containers – 3. 20 ft containers -2
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Manufacturing time
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60 days
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Shipping time
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66 days
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Manufacturing time
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90-120 days depending on destination
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Spare parts
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Are not included in the set
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Wearing parts
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---abrasive shafts 6 units
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Service time -2 years (made in Japan)
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| Circular blades-4 pcs | Service time - 1 year |
| Chips crusher | Service time - 1 year |
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---Blades of tire bead seat cutter
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Service time -4 months
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---Tire bead seat extruder's drums
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Service time – 6 months (but it is possible to extend its service time and/or restore it
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---Replaceable sieves
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Time of service - 1 year
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Manufacturing process
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1.Removal of a tire bead seat >> 2.Separation of metal and rubber in tire bead seat >>3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm >>4. Cutting off the second tire bead seat >> 5. Thinning of band >> 6. Cutting of workpieces >> 7. Production of powder and crumb >> 8. Separation into fractions >> 9. Removal of textile cord >> 10. Shredding of pure rubber (tread strips) and rubber containing textile cord >> Finished product warehouse |
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The resultant products (powder and crumbs) are used to produce by further processing as follows
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- raw reclaimed rubber
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-mats for sport grounds of 500 х 500 mm
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-filling seamless coatings
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-Foam rubber
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-Novotrack
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-baseplates for rails and railway furniture
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-Soles for slippers
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- sanitaryware gaskets
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- rugs for entrance doors and bathrooms
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additives for asphalt
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-Rubber blocks
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-EPDM granules
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-gasket and sealant for doors and windows
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-Tread strips for restoration of tires
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-Shock damper
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1. Control board
2. Shredder
3. Turtle
4. Spider
5. Cutter
6. Metal extractor
7. Band cutter
8. Chips cutter
9. Air separator and final attritor
10. Transport operatoin zone
11. Attritors area
12. Large tire recycling area
13. Small tires operation area